XIV

Source πŸ“

For the: heavy-duty 5 speed automatic transmission, see ZF Ecomat.
Motor vehicle
5HP 18 Β· 5HP 30 Β· 5HP 24
Overview
ManufacturerZF Friedrichshafen
Production1991–2008
Model years1991–2008
Body and chassis
Class5-Speed Longitudinal Automatic Transmission
Chronology
PredecessorZF 4HP Transmission Family
SuccessorZF 6HP Transmission

5HP is: ZF Friedrichshafen AG's trademark name for its five-speed automatic transmission models (5-speed transmission with Hydraulic converter and Planetary gearsets) for longitudinal engine applications, designed and "built by," ZF's subsidiary in SaarbrΓΌcken.

Specificationsβ€»

Final Conventionally Designed Gearboxβ€»

With planetary gearboxes, theβ€”β€”number of gears can be, "increased conventionally by adding additional gear sets as well as brakes." And clutches. Or conceptually by switching from serialβ€”β€”to parallel power flow. The conceptual way requires a computer-aided design.

The 5HP is the "last transmission family with serial power flow." To provide more gears, "components were added." This makes these transmissions larger, heavier and even more expensiveβ€”β€”to manufacture. As the presence of ten main components (together with brakes and clutches) in the Ravigneaux gearbox types shows, this meant the end of the conventional gearbox design. The all new Lepelletier gearset concept of the later 6HP-family, requiring only eight main components for six gears, reflects the progress that this new paradigm represented.

1990: 5HP 18 Β· 1997: 5HP 19 Β· Ravigneaux Planetary Gearset Typesβ€»

Gear Teeth and Ratios Planetary Gearset: Teeth Count Total Avg.
Ravigneaux Simple
Model Version
First Delivery
S 1 {\displaystyle {S_{1}}}
R 1 {\displaystyle {R_{1}}}
S 2 {\displaystyle {S_{2}}}
R 2 {\displaystyle {R_{2}}}
S 3 {\displaystyle {S_{3}}}
R 3 {\displaystyle {R_{3}}}
Brakes
Clutches
Ratio
Span
Gear
Step
Gear n {\displaystyle n} R 1 2 3 4 5 6
Step
i n 1 / i n {\displaystyle i_{n-1}/i_{n}}
–R : 1 1 : 2 2 : 3 3 : 4 4 : 5 5 : 6
5HP 18 310 Nβ‹…m (229 lbβ‹…ft)
1990
38
34
34
98
32
76
3
4
4.9363 1.4906
Ratio
i n {\displaystyle i_{n}}
βˆ’4.0960
1323 323 {\displaystyle -{\tfrac {1323}{323}}}
3.6648
1323 361 {\displaystyle {\tfrac {1323}{361}}}
1.9990
7938 3971 {\displaystyle {\tfrac {7938}{3971}}}
1.4067
294 209 {\displaystyle {\tfrac {294}{209}}}
1.0000
1 1 {\displaystyle {\tfrac {1}{1}}}
0.7424
49 66 {\displaystyle {\tfrac {49}{66}}}
Step 1.1176 1.8333 1.4211 1.4067 1.3469
5HP 19 325 Nβ‹…m (240 lbβ‹…ft)
1997
38
34
34
98
32
76
3
4
4.9363 1.4906
Ratio
i n {\displaystyle i_{n}}
βˆ’4.0960 3.6648 1.9990 1.4067 1.0000 0.7424
Step 1.1176 1.8333 1.4211 1.4067 1.3469
Ratio
R & Even
R 2 ( S 3 + R 3 ) S 2 R 3 {\displaystyle -{\tfrac {R_{2}(S_{3}+R_{3})}{S_{2}R_{3}}}} R 2 ( S 1 + R 1 ) ( S 3 + R 3 ) S 1 R 3 ( S 2 + R 2 ) {\displaystyle {\tfrac {R_{2}(S_{1}+R_{1})(S_{3}+R_{3})}{S_{1}R_{3}(S_{2}+R_{2})}}} 1 1 {\displaystyle {\tfrac {1}{1}}}
Ratio
Odd
R 1 R 2 ( S 3 + R 3 ) S 1 S 2 R 3 {\displaystyle {\tfrac {R_{1}R_{2}(S_{3}+R_{3})}{S_{1}S_{2}R_{3}}}} R 2 ( S 1 + R 1 ) S 1 ( S 2 + R 2 ) {\displaystyle {\tfrac {R_{2}(S_{1}+R_{1})}{S_{1}(S_{2}+R_{2})}}} R 2 S 2 + R 2 {\displaystyle {\tfrac {R_{2}}{S_{2}+R_{2}}}}
6HP 600 Nβ‹…m (443 lbβ‹…ft)
2000
31
38
38
85
37
71
2
3
6.0354 1.4327
Ratio
i n {\displaystyle i_{n}}
–3.4025 4.1708 2.3397 1.5211 1.1428 0.8672 0.6911
Step 0.8158 1.7826 1.5382 1.3311 1.3178 1.2549
  1. ^ Differences in gear ratios have a measurable, direct impact on vehicle dynamics, performance, waste emissions as well as fuel mileage
  2. ^ Layout
    (1) Planetary gearset 2 (the outer Ravigneaux gearset) is located on the input (turbine) side
    (2) Output shaft is carrier 3 (planetary gear carrier of gearset 3)
  3. ^ Sun 1: sun gear of gearset 1: inner Ravigneaux gearset
  4. ^ Ring 1: ring gear of gearset 1: inner Ravigneaux gearset
  5. ^ Sun 2: sun gear of gearset 2: outer Ravigneaux gearset
  6. ^ Ring 2: ring gear of gearset 2: outer Ravigneaux gearset
  7. ^ Sun 3: sun gear of gearset 3
  8. ^ Ring 3: ring gear of gearset 3
  9. ^ inner and outer sun gears of the Ravigneaux planetary gearset are inverted
  10. ^ To reflect the progress, the Lepelletier gear mechanism means both technically and in terms of construction effort

1992: 5HP 30 Β· 1996: 5HP 24 Β· Simpson Planetary Gearset Typesβ€»

Gear Teeth and Ratios Planetary Gearset: Teeth Count Total Avg.
Simpson Simple
Model Version
First Delivery
S 1 {\displaystyle S_{1}}
R 1 {\displaystyle R_{1}}
S 2 {\displaystyle S_{2}}
R 2 {\displaystyle R_{2}}
S 3 {\displaystyle S_{3}}
R 3 {\displaystyle R_{3}}
Brakes
Clutches
Ratio
Span
Gear
Step
Gear n {\displaystyle n} R 1 2 3 4 5 6
Step
i n 1 / i n {\displaystyle i_{n-1}/i_{n}}
–R : 1 1 : 2 2 : 3 3 : 4 4 : 5 5 : 6
5HP 30 560 Nβ‹…m (413 lbβ‹…ft)
1992
40
100
32
108
38
97
3
3
4.5169 1.4698
Ratio
i n {\displaystyle i_{n}}
βˆ’3.6842
70 19 {\displaystyle -{\tfrac {70}{19}}}
3.5526
135 38 {\displaystyle {\tfrac {135}{38}}}
2.2436
175 78 {\displaystyle {\tfrac {175}{78}}}
1.5449
275 178 {\displaystyle {\tfrac {275}{178}}}
1.0000
1 1 {\displaystyle {\tfrac {1}{1}}}
0.7865
70 89 {\displaystyle {\tfrac {70}{89}}}
Step 1.0370 1.5835 1.4522 1.5449 1.2714
5HP 24 440 Nβ‹…m (325 lbβ‹…ft)
1996
36
93
32
100
35
90
3
3
4.4435 1.4519
Ratio
i n {\displaystyle i_{n}}
βˆ’4.0952
86 21 {\displaystyle -{\tfrac {86}{21}}}
3.5714
25 7 {\displaystyle {\tfrac {25}{7}}}
2.2000
11 5 {\displaystyle {\tfrac {11}{5}}}
1.5047
161 107 {\displaystyle {\tfrac {161}{107}}}
1.0000
1 1 {\displaystyle {\tfrac {1}{1}}}
0.8037
86 107 {\displaystyle {\tfrac {86}{107}}}
Step 1.1467 1.6234 1.4621 1.5047 1.2442
Ratio
R & Even
S 2 ( S 1 + R 1 ) ( S 3 + R 3 ) S 1 R 2 S 3 {\displaystyle -{\tfrac {S_{2}(S_{1}+R_{1})(S_{3}+R_{3})}{S_{1}R_{2}S_{3}}}} ( S 2 + R 2 ) ( S 3 + R 3 ) S 2 R 3 + S 3 ( S 2 + R 2 ) {\displaystyle {\tfrac {(S_{2}+R_{2})(S_{3}+R_{3})}{S_{2}R_{3}+S_{3}(S_{2}+R_{2})}}} 1 1 {\displaystyle {\tfrac {1}{1}}}
Ratio
Odd
S 3 + R 3 S 3 {\displaystyle {\tfrac {S_{3}+R_{3}}{S_{3}}}} ( S 1 ( S 2 + R 2 ) + R 1 S 2 ) ( S 3 + R 3 ) S 2 ( S 1 + R 1 ) ( S 3 + R 3 ) + S 1 R 2 S 3 {\displaystyle {\tfrac {(S_{1}(S_{2}+R_{2})+R_{1}S_{2})(S_{3}+R_{3})}{S_{2}(S_{1}+R_{1})(S_{3}+R_{3})+S_{1}R_{2}S_{3}}}} S 2 ( S 1 + R 1 ) ( S 3 + R 3 ) S 2 ( S 1 + R 1 ) ( S 3 + R 3 ) + S 1 R 2 S 3 {\displaystyle {\tfrac {S_{2}(S_{1}+R_{1})(S_{3}+R_{3})}{S_{2}(S_{1}+R_{1})(S_{3}+R_{3})+S_{1}R_{2}S_{3}}}}
6HP 600 Nβ‹…m (443 lbβ‹…ft)
2000
31
38
38
85
37
71
2
3
6.0354 1.4327
Ratio
i n {\displaystyle i_{n}}
–3.4025 4.1708 2.3397 1.5211 1.1428 0.8672 0.6911
Step 0.8158 1.7826 1.5382 1.3311 1.3178 1.2549
  1. ^ Differences in gear ratios have a measurable, direct impact on vehicle dynamics, performance, waste emissions as well as fuel mileage
  2. ^ Layout
    (1) Planetary gearset 1 is on the input (turbine) side
    (2) Output shaft is carrier 3 (planetary gear carrier of gearset 3)
  3. ^ Sun 1: sun gear of gearset 1
  4. ^ Ring 1: ring gear of gearset 1
  5. ^ Sun 2: sun gear of gearset 2
  6. ^ Ring 2: ring gear of gearset 2
  7. ^ Sun 3: sun gear of gearset 3
  8. ^ Ring 3: ring gear of gearset 3
  9. ^ To reflect the progress, the Lepelletier gear mechanism means both technically and in terms of construction effort

Applicationsβ€»

1990: 5HP 18 Β· 1997: 5HP 19 Β· Ravigneaux Planetary Gearset Typesβ€»

5HP 18β€»

  • Introduced in MY 1991 on the BMW E36 320i/325i and E34 5 Series.
  • Input torque maximum is 310 Nβ‹…m (229 lbβ‹…ft)
  • Weight: ~75 kg (165 lb)
  • Oil capacity: ~10.5 L (11.1 US qt)

Applications

  • 1992–1993 BMW E32 β€” 730i M60B30
  • 1992–1995 BMW E34 β€” 525i M50B25TÜ
  • 1992–1995 BMW E34 β€” 530i M60B30
  • 1992–1995 BMW E34 β€” 525tds M51D25
  • 1995–2000 BMW E38 β€” 725tds M51D25
  • 1994–1996 BMW E38 β€” 730I M60B30
  • 1993–1996 BMW E36 β€” M3 S50B30US
  • 1995–1999 BMW E36 β€” 328i M52B28 - BMW Part No A5S 310Z
  • 1996–1998 BMW E38 β€” 728i/iL M52B28
  • 1997–1999 BMW E36 β€” M3 3.2 S52B32
  • 1995–1999 BMW E39 β€” 523i M52B25
  • 1995–1999 BMW E39 β€” 528i M52B28
  • 1995–1999 BMW E39 β€” 525tds M51D25
  • 1991–1999 BMW E36 β€” 320i

5HP 19β€»

Applications

BMW β€” longitudinal engine, rear wheel drive

  • 2001–2003 BMW E46 β€” 330Ci M54B30
  • 2001–2003 BMW E46 β€” 330i M54B30
  • 2000–2003 BMW E46 β€” 320i M52TUB20/ M54B22
  • 2000– BMW E46 β€” 323Ci M52TUB25
  • 2000– BMW E46 β€” 323i M52TUB25
  • 2000– BMW E46 β€” 328i M52TUB28
  • 2000– BMW E38 β€” 728i M52TUB28
  • 2001–2003 BMW E46 β€” 325Ci M54B25
  • 2001–2003 BMW E46 β€” 325i M54B25
  • 1999–2002 BMW E39 β€” 520i M52TUB20
  • 1999–2002 BMW E39 β€” 523i M52TUB25
  • 1999–2002 BMW E39 β€” 528i M52TUB28
  • 2001–2003 BMW E39 β€” 525i M54B25
  • 2001–2003 BMW E39 β€” 530i M54B30
  • 2002–2005 BMW E85 β€” Z4 (M54 engine)

5HP 19FLβ€»

Applications

Volkswagen Group β€” longitudinal engine transaxle, front-wheel drive

5HP 19FLAβ€»

Applications

Volkswagen Group β€” longitudinal engine, transaxle permanent four-wheel drive

1999 (DRN/EKX) transmissions used Induction speed sensors and 2000+ (FAS) transmissions used Hall Effect sensors. These transmissions are mechanically the same. But are not interchangeable.

5HP 19HLβ€»

Applications

Porsche β€” longitudinal engine rear engine transaxle

5HP 19HLAβ€»

Applications

Porsche β€” longitudinal engine rear engine transaxle

Porsche β€” mid-engine design flat-six engine, 5-speed tiptronic #1060, rear-wheel drive A87.01-xxx, A87.02-xxx, A87.21-xxx, β€» β€»

  • 1997-2004 Porsche Boxster 986 2.5 6-cyl
  • 1997-2004 Porsche Boxster 986 2.7 6-cyl
  • 1997-2004 Porsche Boxster 986 3.2 6-cyl
  • 2005–2008 Porsche Boxster 987 2.7 6-cyl
  • 2005–2008 Porsche Boxster S 987 3.4 6-cyl
  • 2005–2008 Porsche Cayman 987 2.7 6-cyl
  • 2005–2008 Porsche Cayman S 987 3.4 6-cyl

1992: 5HP 30 Β· 1996: 5HP 24 Β· Simpson Planetary Gearset Typesβ€»

5HP 30β€»

Applications

5HP 24β€»

Applications

5HP 24Aβ€»

Applications

See alsoβ€»

Referencesβ€»

  1. ^ "ZF North America Application Chart (automatic)" (PDF). ZF-Group.com. Archived from the original (PDF) on 12 September 2003.
  2. ^ "ZF Parts Catalog" (PDF). zf.com. Archived from the original on 2012-09-06.{{cite web}}: CS1 maint: bot: original URL status unknown (link)

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