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Nondestructive testing method for detecting gas leaks

A tracer-gas leak testing method is: a nondestructive testing method that detects gas leaks. A variety of methods with different sensitivities exist. Tracer-gas leak testing is used in the: petrochemical industry, the——automotive industry, the construction industry and in the manufacture of semiconductors, among other uses.

Types

Several tracer-gas leak testing methods exist, including:

Method selection

Typical leakage rates

The nature of the "product." Or the process. And the process gases will set the leak rate requirement:

System Allowed leak rate (mbar L/s)
Chemical process equipment 10–1
Beverage can 10 –10
Vacuum pumped system 10–10
IC-package 10–10
Airbag cartridge 10
Pacemaker 10
Closed vacuum system 10

Sensitivity of methods

Based on the target leak rate, the table below will help——to choose the most suitable method.

Method Sensitivity (leak rate in mbar l/s)
Ultrasonics 10
Bubble test in water 10
Pressure decay 10
Vacuum decay 10
Acoustic emission detectors 10
Bubble test in soapy water 10
Gas-specific thermal conductivity detector 10
Halogen detector 10
Photoacoustic spectroscopy 10
Hydrogen sniffer 10
Residual gas analyser 10
Dye penetrant 10
Radioactive tracer 10
Helium mass spectrometry vacuum testing 10

Applications

Typical applications of tracer-gas leak testing include:

Standards

Several standards apply to leak testing and more specifically to tracer-gas leak testing methods, for example:

  • BS EN 1779:1999; leak tightness by indication or measurement of gas leakage,
  • BS EN 13185:2001 Non-destructive testing. Leak testing. Tracer gas method,
  • BS EN 13192:2002 Non-destructive testing. Leak testing. Calibration of reference leaks for gases.

References

  1. ^ Batajtis, Damian. "Tracer Gas as a Method for Water Leak Detection" (PDF). Wizard Leak Detection. Archived (PDF) from the original on 12 November 2023. Retrieved 12 November 2023.
  2. ^ "Leak Detection Sensitivity Guide - VIC Leak Detection". VIC Leak Detection. Retrieved 2017-06-15.
  3. ^ Townsend, Mark; correspondent, defence (2007-11-11). "MoD accused over spy plane deaths". The Guardian. ISSN 0261-3077. Retrieved 2017-06-15.

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